Products

Millstar profile milling tools represent the latest in profile and contour milling technology, providing you with the competitive edge of shorter machining / lead times and the competitive advantages of higher machining accuracy and true contouring results.

The best coatings among these are the most advanced, proprietary EXALONTM ALTiN based coating and Si based HSN coating which has demonstrated superior performance characteristics over an impressive list of world wide competitors in Die-Mold and Aerospace parts milling.

Millstar offers solutions to cut the toughest of materials like Titanium, Inconel and other HRSA materials.

Millstar inserts and Solid carbide tools can work at very high cutting speeds ranging from 250 meters/min up to 400+ meters/min in Die Mold Steels.

Millstar tools for HRSA materials can work at cutting speeds varying between 90 meters/min upto 180 meters/min which is an industry record.

Millstar also offers diamond coated and PCD tipped tools for Graphite machining which offers unparalleled performance at cuttings speeds in excess of 700 meters / min !

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Rock Solid Insert Clamping

Cutting insert clamping is highly accurate and rigid. Unique V-pocket design gives a truly positive seat for the insert and will not allow insert movement when milling with a side thrust. “Sandwiched” insert clamping with single locking screw is unsurpassed for rigidity. The advanced design of Millstar inserts eliminates heat-seizing of locking screws or insert movement due to costly locating screws or pins of less advanced design. Positive V-pocket seating eliminates mismatch when changing to fresh inserts. It also eliminates the need to program new length or diameter offsets.

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Millstar Single Insert Type tools

Millstar inserts are fully ground precision inserts for better chip control, faster metal removal and higher surface accuracies. They are far more accurate than pressed and O.D. sharpened inserts.

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Moldstar Solid Micro-Grain Carbide endmills with ALTiN ExalonTM Coating and HSN coating - Not your ordinary Carbide mill

Millstar offers a wide variety of Solid Carbide End Mills that are designed for high performance machining. Our impressive lineup features a large selection of High Feed Solid Carbide End Mills that achieve the highest performance in the industry. Our End Mills can be used in a broad spectrum of materials such as hardened steels, soft steels, titanium, cobalt chrome and many more.

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Millstar Round Insert Program (FMI / FMR)

Millstar face mills are equally useful on newer high velocity machines and older slower equipment and will optimize milling performance of all your machine tools. The hardened tool bodies can be run at aggressive spindle speed and feed rates, when used with Millstar’s precision ground, strong and thick, round inserts with proven hard, high performance TLN and HSN tool coatings.

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Indexable Milling Program Tools for Aluminum Alloys (VCGT)

Millstar has an incredible selection of aluminum milling cutters that cater to the stringent needs of your advanced manufacturing processes and operations. The Millstar indexable milling program tools for aluminum alloys that we feature here at Millstar include shell milling cutters with and without side clearance, as well as end milling cutters with and without side clearance, affording you unprecedented opportunity to engage in your milling with precision and accuracy that the market has not yet seen before.

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High Feed Indexable Milling Program Tools (HFCI / HFCR)

With new five- and six-axis CNC grinding technology, Millstar has been able to create some of the most sophisticated and complex geometries in use today. With this increase in grinding technology, high-feed tooling has been reborn. The definition of high-feed geometry is producing a positive cutting edge out of a series of continuous radii with no tangent point to induce wear. The geometry must allow the chip to flow up and out of the cut quickly and smoothly. This cutting motion allows the use of heavy chip loads to achieve very high feed rates.

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Square Shoulder Milling Cutters Program (SOKT)

Millstar’s latest development in square shoulder milling brings you a new generation of cost-efficient tools with unique capabilities. Our innovative geometry maintains a constant rake angle on all edges to ensure a smoothcut that requires less cutting force. The precise 90° angle of our cutters combines with a wiper effect to produce an unprecedented surface quality. Millstar’s square shoulder cutters also feature a high-strength body to withstand extreme temperatures, and an improved corrosion-resistant surface for longer tool life.

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Millstar Tool Shanks (Steel, Carbide Brazed and Modular)

Millstar Profile Milling Tools represent the latest in profile and contour milling technology, providing the competitive edge of shorter machining and lead times, and the advantages of higher machining accuracy and true contouring results.

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SD Collet & HM Milling Chuck

SD design increases gripping power/torque over the traditional ER collet system with 4˚ per side angle contact. Maximum runout (0.007mm @ 4XD) increases accuracy and tool life while minimizing rework. Consistent repeatability shortens set-up time and improves productivity

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